Rhino Doors has successfully implemented a flexible manufacturing strategy to accommodate a surge in production following several recent high-value contract awards.

We have once again demonstrated our operational agility by increasing manufacturing output by over 60% from our average run rates to meet growing customer demand across the defence and infrastructure sectors.

“We have developed a strategy that allows us to accommodate increased levels of activity with ease, and this is something we have done in the past with great success. The system is therefore proven and works very well for us,” said Matt Richards, Managing Director for Rhino Doors.

Adaptable Manufacturing Approach

Several strategic approaches underpin the group’s manufacturing ability, allowing us to efficiently scale production.

• Flexibility of the workforce to allow movement of resources to key areas.
• Appointment of short-term agency workers to bolster the production team during peak periods
• Utilisation of overflow manufacturing capabilities at the group’s northwest facility near Preston
• Implementation of flexible two-shift working patterns to maximise productivity

This adaptable approach has proven valuable as Rhino Doors manages many specialised projects. Currently, our manufacturing process handles numerous defence and infrastructure-related door projects, including oversized sliding and folding blast-rated doors showcasing our technical expertise.

Sustained Growth and Workforce Expansion  

With production output expected to continue at elevated levels for the foreseeable future, Rhino Doors has taken proactive steps to strengthen our workforce. We’ve begun converting several agency positions into permanent roles, reinforcing our commitment to sustainable growth and workforce stability.

This strategic expansion reflects our confidence in our long-term business outlook. It demonstrates our ability to scale operations responsively while maintaining the exceptional quality standards for which we have become known.

As demand for specialised high-performance door systems grows across critical infrastructure and defence applications, Rhino Doors’ proven manufacturing flexibility positions us for continued success in meeting customer requirements while maintaining our industry-leading standards.

British Made, Purpose Designed Products

We produce our pre-engineered NPSA (formerly CPNI) attack delay-rated sliding and folding doors and bespoke, multi-performance-rated door and wall constructions at our factory in the heart of the Welsh steel industry.

Over many years, we have established ourselves on key projects, from transport to rail, infrastructure, and defence. Our team combines blast, structural, and mechanical design expertise with long-term experience in the design of bespoke, high-integrity steel doors and blast walls.

To learn more about our products and how we can assist with your project, call our team at 01639 888 119 or email us at enquiries@rhinodoors.com.